Ytong Technology High Class AAC Blocks AAC Brick Production Line

• After-sales Service: Provided
• Warranty: 1 Year
• Certification: CE, ISO
• Shipping Cost: Estimated freight per unit.: about shipping cost and estimated delivery time.
• Currency: US$
• Return&refunds: You can apply for a refund up to 30 days after receipt of the products.
• Model NO.: AAC ALC production line
• Customized: Customized
• Automatic Grade: Automatic
• Service: Raw Material Test, Training, Installation Guidance
• Raw Material: Sand or Fly Ash, Cement, Gypsum
• Capacity: 30000m3-420000m3/Year
• Market: Central Asia, Southeast Asia, Africa, America, Aus
• Layout Design: Provided
• Engineer Local Service: Provided
• Transport Package: Suitable for Sea or Road
• Specification: customized
• Trademark: Weida
• Origin: China
• HS Code: 8474802000
• Production Capacity: 20sets/Year
• Package Size: 1150.00cm * 235.00cm * 295.00cm
• Package Gross Weight: 3000.000kg

Product Description

Product Description

AAC / ALC Block & Panel Production Line

 

What is AAC ?
AAC is the abbreviation of Autoclaved aerated concrete,It is a new type of light weight , thermal insulation building material .The raw material are siliceous materials (such as fly ash, sand) and calcareous materials (lime and cement) ,made by batching, pouring, expansion, cutting, curing and other processes.

Sand / Fly ash	Cement	Lime	Gypsum	Aluminum powder
65%-70%	10%-12%	12%-15%	3%	0.5kg/m3

Main equipment

Production Line Introduction

The production process includes raw material preparation, batching pouring, static stop curing, cutting, autoclaving curing, , exiting from the kettle and packing .

Raw Material Preparation

1.Raw materials need to be ground before being processed. In order to meet the fineness requirements of the feed, block materials such as quicklime and natural gypsum need to be crushed.

2.Grinding can give full play to the activity of the material;The ground slurry has better water retention and higher viscosity due to the dissolution of some components , which can make the slurry have proper consistency and liquidity

Material Batching and Pouring 

1.Measure various raw materials, adjust the temperature and concentration, and feed materials to the mixing equipment in sequence according to the process requirements

2.The pouring process is one of the unique processes that distinguish aerated concrete from other concretes. The prepared raw materials are stirred to meet the specified time temperature and consistency requirements to obtain slurry, then pour into the mold.

3.Pouring and batching can be controlled separately or centrally, and different degrees of automation can be realized

Static Maintenance

1.The poured mold is pushed into the resting room with a conveyor chain for initial gas generation and initial setting. The room temperature is 50-70°C, and the time is 1.5-2 hours.

2.The resting process is mainly to promote the slurry to continue to complete the hardening process, so that the embryo body reaches a certain hardness for cutting

 

Cutting 

The cutting process is to divide and shape the AAC body to meet the appearance and size requirements. The cutting process reflects the characteristics of air-entrained concrete, which is convenient for large-volume molding, flexible and diverse in shape and size, and large-scale mechanized production

Autoclaving Curing

The autoclave curing process is to perform high-pressure steam curing on the cut aerated concrete body, and complete the hydrothermal reaction of CaO-SiO2-H2O in the kettle

Packing 

This is the last process of production, including pull out the finished products form kettle, lifting, inspection, packaging and cleaning and oiling of the bottom plate of the trolley

Machine Advantage

1.Ball Mill:Main body, Q235B, plate thickness: δ22mm; Large gear material: ZG45#; small gear material: ZG40Cr Liner material: rubber liner; tile body: rolling bearing.

2.Pouring Mixer:Double cross impellers are used to achieve high-speed mixing. The mixing impellers are cast with high-strength hard nickel alloy, which has high strength and wear resistance.

3.Mold:The bottom frame of the mold is processed as a whole, and it is assembled and welded by professional tooling. The mold adopts the butterfly spring rocker locking method to ensure that the mold is completely attached to the side plate.

4.Somersault demoulding machine:Lifting, unlocking and turning of the spreader are all driven by hydraulic pressureDriven by servo drive.

5.Cutting Machine Group:
*The side cutting machine realizes the automatic advance and retreat of the knife according to the different width requirements of the plate and the block
*Horizontal cutting machine adopts full-column wire groove
*The vertical cutting machine adopts the frame pendulum hanging cage type

6.Lifting board breaking machine:The clamping and splitting of this equipment are all driven by hydraulic pressure.The separation of the plate breaking machine adopts the servo motor hydraulic station, which is energy-saving and environmentally friendly, and the flow pressure is well controllable

Welcome to visit our factory to learn more about the machine details!!!
 

Customer Case

Packaging & Shipping

 

AAC/ALC Application

AAC ALC has the characteristics of light weight ,fast installation and good thermal insulation performance. panels and blocks are widely used in industrial and civil buildings,Such as hospitals, schools, shopping malls, etc.

Company Profile

FAQ

1.HOW LONG IS THE DELIVERY TIME?
From the date of signing the contract, the equipment production will be completed within approximately 6 months.

2.HOW TO ENSURE THE QUALITY CONTROL?
We will guarantee product quality with QC by Standards,QC by Detection Testing, QC by Informatization, QC byEx-factory Commissioningm, Strengthen QC Responsibility by Assessment.

3.HOW To CHOOSE AN APPROPRIATE SOLUTION?
We have different mold size production line designs, our engineers will provide customized plant solutionsdepending entirely on a the relevant factors and conditions,such as available space,production capacity,climate, packaging, logistic, budget and much more.

4.HOW TO IMPLEMENT AFTERSALE SERVICE?
The considerate after-sales service path: A multi-dimensional after-sales service team is established formarketing, process, mechanical, electrical and accessories, etc, to give feedback professionally in time. And wewill visit the production lines of our customers regularly to provide services to optimize the inspection andevaluation of factory operations and upgrade the technology.